industrial2023
Factory OEE & Efficiency Tracking
Digital twin of every second on the production line.
OEEManufacturingSCADAEdgeDashboard
Digital twin of every second on the production line. Overall Equipment Effectiveness (OEE) monitoring and optimization system.
Continuous energy monitoring and equipment health tracking in 24/7 production. Edge computing based data collection and ML anomaly detection.
12 production lines monitored simultaneously. Availability, performance and quality metrics calculated in real-time for each line.
OEE scores, downtime reasons and improvement suggestions displayed on dashboard. System achieved 89% OEE.
12
Lines
78%
Downtime Cut
89%
OEE
99.5%
Uptime
!
Challenge
Identifying inefficiency sources in 24/7 production and OEE optimization.
Solution
Edge computing, ML anomaly detection, real-time OEE dashboard.
Technical Specifications
| Monitored Lines | 12 production lines |
| Data Collection | 100ms interval |
| Edge Processor | Jetson Nano |
| Database | TimescaleDB |
| Metrics | Availability, Performance, Quality |
| Reporting | Real-time + Daily/Weekly |
| Integration | OPC-UA, Modbus, S7 |
| Users | Role-based access |
Technologies Used
Hardware
Edge Computing
Platform
PLC/SCADA
TimescaleDB
Protocol
OPC-UA
Software
React Dashboard
Results & Metrics
12
Lines
78%
Downtime Cut
89%
OEE
99.5%
Uptime