Solutions / Predictive maintenance
Hear a breakdown two weeks early.
Every machine has a “voice”. VibrationGuard listens to that voice — its vibration — around the clock and warns you when something starts to go wrong, long before the machine stops.
- Advance warning
- 14 days
- Less unplanned downtime
- 78%
- Sampling rate
- 10 kHz
- Return on investment
- 6 months
Just like a doctor listening to a heartbeat: the sensor listens to the motor’s vibration, and AI predicts an upcoming failure from small changes in it. You can then schedule maintenance at a convenient time, with no unplanned downtime.
Average cost of downtime per hour
Why it matters
Unplanned downtime can cost hundreds of thousands of dollars an hour.
The traditional “fix it when it breaks” approach leads to lost production, urgent and expensive repairs, and safety risks. Yet most failures leave a trace in the vibration weeks in advance.
How it works
Three simple steps.
- Step 1
Listens
A single board measures vibration, magnetic field and sound at 3 points on the motor, and also tracks current, temperature and humidity.
- Step 2
Analyses
Vibration is broken down into frequencies; AI recognises bearing, imbalance and alignment problems.
- Step 3
Warns early
As a failure approaches, you get a notification about 14 days in advance.
Features
Every detail considered.
One board, 3 measurement zones
A single board measures vibration, magnetic field and sound at 3 different points on the motor.
Current measurement up to 600 A
The motor’s current draw is measured in real time, so load changes and electrical faults show up immediately.
2 independent surface temperatures
Surface temperature is tracked independently at two points (e.g. bearing housing and motor body).
Temperature and humidity
A built-in sensor measures ambient temperature and humidity, so you can see how conditions affect the machine.
3-axis vibration
High-speed sensors measure vibration in every direction, 10,000 times per second.
AI prediction
Machine learning models predict the type and timing of a failure.
Easy-to-read dashboard
Motor health is shown as green, yellow or red at a glance.
Works with existing systems
Connects to your SCADA systems via OPC-UA, Modbus and MQTT.
Built for harsh environments
IP67 protection keeps out dust and water.
Who is it for?
Where VibrationGuard makes the biggest difference.
- Production lines and factories
- Facilities running pumps, fans and compressors
- Power plants
- Food, chemical and automotive industries
Technical specificationsFor engineers and technical teams
| Measurement zones | 3 zones · vibration + magnetic field + sound |
|---|---|
| Current measurement | Real-time, up to 600 A |
| Surface temperature | 2 independent channels |
| Ambient | Temperature and humidity sensor |
| Vibration sensor | MEMS 3-axis ±16 g |
| Sampling | 10 kHz / channel |
| FFT resolution | 4096 points |
| Frequency range | 0.5 Hz – 5 kHz |
| AI model | Random Forest + LSTM |
| Integration | OPC-UA / Modbus / MQTT |
| Protection rating | IP67 |
| Operating temperature | -20 °C ~ +70 °C |
Request a free site assessment.
Contact us for a free technical consultation and demo. We reply within one business day.
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