embedded2023

Industrial IoT Fire Analysis Module

Neural guardian of industrial safety with 50ms response time.

Edge AISTM32LoRaWANATEXAltiumSafety

Neural guardian of industrial safety with 50ms response time. Edge AI solution processing smoke and heat data in real-time, reducing false alarms to 0.01%.

Traditional fire detectors caused serious safety gaps in industrial environments due to high false alarm rates and slow response times.

We developed a custom TensorFlow Lite model running on STM32 microcontroller. The system processes smoke density, temperature change, and particle analysis data in real-time, making decisions in under 50ms.

The system provides wireless communication up to 2km+ with LoRaWAN protocol and is ATEX Zone 1 certified for safe use in explosive environments. The 4-layer PCB designed in Altium Designer ensures EMC compliance.

<50ms
Response
0.01%
False Alarm
2km+
Range
5 Years
Battery
!

Challenge

Traditional detectors 15%+ false alarm rate and 5+ second response time created safety gaps in industrial facilities.

Solution

Edge AI with multi-sensor fusion algorithm. Real-time processing of smoke, heat and particle data. False alarm 0.01%, response time <50ms.

Technical Specifications

MCUSTM32H743 480MHz
Memory1MB Flash, 1MB SRAM
AI ModelTFLite 128KB
CommunicationLoRaWAN Class A
Battery3.6V 19Ah Li-SOCl2
ProtectionIP67, ATEX Zone 1
Temperature-40°C ~ +85°C
PCB4-layer, EMC Compliant

Technologies Used

Hardware

STM32H7
Altium Designer

Software

TensorFlow Lite
Edge AI
C/C++

Protocol

LoRaWAN

Results & Metrics

<50ms
Response
0.01%
False Alarm
2km+
Range
5 Years
Battery

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